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SR-9000 Non-destructive Optical SiC Epi-layer Defect Inspection Tool
SR-9000 Non-destructive Optical SiC Epi-layer Defect Inspection Tool
The SR-9000 Non-destructive Optical SiC Epitaxial Layer Defect Inspection System identifies, locates, and images dislocations and other defects in SiC epitaxial wafers and throughout device fabrication. It provides inspection data for material quality assessment, process optimization, and defect tracing.

The system achieves a spatial resolution of 0.5 μm and supports full-wafer defect mapping. Detectable defects include threading screw dislocations (TSDs), threading edge dislocations (TEDs), basal plane dislocations (BPDs), stacking faults (SFs), triangle defects, and carrot defects. It accommodates 6-, 8-, and 12-inch wafers, with inspection throughputs of 4, 2, and 1 wafer per hour, respectively.

The system supports inspection of SiC epitaxial wafers, patterned device wafers, ion-implanted wafers, and SiC wafers and devices after metal layer removal. It enables dislocation inspection at key manufacturing stages, including the epitaxial layer, after gate oxide formation, and before top-metal evaporation. By combining high spatial resolution imaging with pattern deconvolution, it locates dislocations beneath patterned structures and helps trace defect evolution from substrates through epitaxial layers to devices, providing traceable inspection data to investigate defect origins and support yield improvement.
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Features

01

Non-destructive

02

High throughput

03

High spatial resolution: 0.5 μm

Specifications

Inspection Throughput4 wafers/h (6"); 2 wafers/h (8"); 1 wafer/h (12")
MaterialsSiC epitaxial wafers, patterned (device) SiC wafers, ion-implanted SiC wafers, and SiC wafers/devices after metal layer stripping
Wafer Size6", 8" and 12"
Defect TypesTSD, TED, BPD, SF, SSF, BSF, Triangle, Carrot Defects, etc.
Spatial Resolution0.5 μm

Case Examples

Dislocation Defect Inspection in the Epitaxial Layer

1. Full Wafer Defect Mapping

Full Wafer Defect Mapping

The SR-9000 system supports defect identification and imaging of TSDs and TEDs in SiC epitaxial wafers, helping manufacturers precisely locate defect positions and distinguish defect types.

2. Benchmark Validation Against XRT

Benchmark Validation Against XRT

The detection results from the SR-9000 system are in good agreement with XRT results, demonstrating that the system enables accurate identification, differentiation, and localization of TSDs in SiC epitaxial layers and device structures.

Dislocation Defect Inspection after Gate Oxide Formation

Dislocation Defect Inspection after Gate Oxide Formation

Higher Spatial Resolution

Higher Spatial Resolution

Dislocations inside a chip are numerous and affect long-term stability, but manufacturers lack this data. SR-9000 helps address this by precisely localizing them under patterned structures via high-spatial-resolution imaging and pattern deconvolution.

Tracing the Transition of Defects from Substrates to Epi-Layers and Devices

Defect Traceability from Substrates to Epi-Layers and Devices

The full-chain defect inspection covers substrates, epitaxial layers, and the device manufacturing process, accurately pinpointing defect origins at critical process steps and providing traceable dislocation defect data to support yield improvement.

By delivering innovative, reliable, and scalable solutions, we empower industries to achieve unparalleled precision and efficiency, driving progress in research and manufacturing worldwide.
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